Search results for "Crack growth"
showing 10 items of 19 documents
High-temperature in-process inspection followed by 96-h robotic inspection of intentionally manufactured hydrogen crack in multi-pass robotic welding
2021
Abstract This investigation introduces two new techniques to quantitatively address the challenging problem of understanding Hydrogen Induced Cracking (HIC) in welding processes. The first technique is a novel procedure to create a known and controlled HIC in a welded sample. The second is an in-process monitoring technique to measure the initial formation and subsequent growth of the HIC in a multi-pass weld whilst being compatible with the high temperatures associated with the welding process. The HIC was initiated using a localised quenching method of the weld and its character was verified using both macrograph and microscopic investigations. During HIC initiation and growth, the sample…
Fatigue crack growth through particulate clusters in polycarbonate material
2011
The interaction of a crack with a perfectly bonded inclusion or a cluster of inclusions in polycarbonate matrix was investigated through both numerical simulations and fatigue tests. Stress intensity factors (K(I)) were evaluated by boundary element method for several particle sizes, position and finally for inclusion cluster as a precursor study for the experiments. The numerical simulation has shown the crack tendency to circumvent the inclusions with consequential reduction of the growth rate. Fatigue crack growth tests were carried out on several particle-filled specimens at constant value of the applied stress intensity factor range (Delta K(Iapp)) highlighting the crack delay due to t…
A novel frequency domain method for predicting fatigue crack growth under wide band random loading
2007
This work deals with the evaluation of the fatigue crack growth rate of structural components subjected to uniaxial Gaussian stationary wide band random loading. In detail, a new frequency domain method that allows the user to estimate the expected crack growth rate directly from the PSD data is proposed. Using a stochastic mean function properly, introduced and described by simple closed form relationships implemented by systematic numerical simulations of a high number of wide band random processes, the proposed method permits to avoid the onerous time domain simulations and provides in general crack growth rate predictions in a good accordance with the so-called time domain method. Pract…
Evaluation of crack-closure by second harmonic thermoelastic stress analysis
2022
The work illustrates a new experimental approach to evaluate crack-closure in samples undergoing Fatigue Crack-Growing. Crack-closure leaves a peculiar signature on both amplitude and phase of the harmonic of the temperature signal at twice the loading frequency (Second Harmonic), due to the periodic nature of the internal elastic compression stresses. Thermoelastic Stress Analysis (TSA) is successfully applied to reveal such signatures on Single-Edge-Notched steel samples. A methodology is also proposed to evaluate the Crack-Opening-Load from temperature data. The work finally explores the influence of crack-closure on crack-tip identification and on the evaluation of the Stress Intensity …
Fatigue Design of Cruciform Joints including V-notch Effect at the Weld Toe
2014
Abstract The present paper proposes a new and more accurate fatigue life prediction model for fillet welded joints in steel subjected to constant amplitude loading. With the traditional fracture mechanics approach, the greatest difficulty when computing the fatigue life of a welded detail is to determine the initial crack size a0. The classical way to determine the stress intensity factor K (SIF) is by using the following formula Where σ is the applied stress, a is the crack size and g(a/T) the geometrical correction factor which has been determined by Gurney function or similar solutions. This approach is not accurate for short crack because of the singular V-notch behaviour close to the c…
Fatigue crack growth in 2024-T351 Friction Stir Welded Joints: longitudinal residual stresses and microstructural effects
2009
Abstract The role of longitudinal residual stress on propagation of fatigue cracks was examined in friction stir welds produced in 2024-T351 aluminum alloy. Fatigue crack growth rate was obtained through constant Δ K Iapp tests for notches at different distances from the weld centerline. Subsequently, crack growth was correlated to weld residual stress measured by the cut-compliance method. It was found that residual stresses correspond to low crack growth rates outside the weld zone during fatigue loading. Once in the weld zone, the crack growth was affected by microstructural and hardness changes. Furthermore, weld residual stresses were mechanically relieved and effects on crack propagat…
Empirical model for stress ratio effect on fatigue delamination growth rate in composite laminates
2004
An empirical model is proposed for the stress ratio effect on the fatigue delamination growth rate in composite laminates under single-mode loading, intending to provide a simple and accurate description tool in engineering application. The model is based on heuristic considerations of damage accumulation ahead of the crack. Linear cumulative assumption is used for damage estimation. Comparison of the prediction based on the proposed model with the test results for different carbon, glass, and alumina fibre-reinforced composites at several stress ratios shows reasonable agreement.
Fatigue delamination experiments on GFRP and CFRP specimens under single and mixed fracture modes
2011
This paper deals with the experimental analysis of the delamination phenomena in composite materials under different loading conditions. Quasi-static and fatigue tests are performed on specimens made of glass-fibre (GFRP) and carbon-fibre (CFRP) reinforced plastic. In particular, experiments have been carried out under single fracture modes I and II (using standard DCB and ENF test configurations) and mixed modes I+II (using the MMB test configuration) with several mode mixtures. Results obtained for the two materials have been compared paying attention on the relationship between the parameters that describe the fatigue behaviour and the mode mixture acting during the crack propagation. © …
ΔJ-integral range estimation for fatigue crack growth rate description
2004
Abstract The paper presents an equation for fatigue crack growth rate description taking into account the ΔJ-integral range, which was verified experimentally for variable bending. Plane, notched specimens were tested under unilaterally restrained bending for different values of stress ratio R. The results of tests and numerical calculations were presented as characteristics of fatigue crack growth rate. It has been shown that in the case of a change of stress ratio from R=−1.0 to R=0.0, the crack rate increases twice for 10HNAP steel and five times for 18G2A steel. The empirical formula presented in the paper describes well the test results of fatigue crack rate in the steels.
Crack dynamics and crack surfaces in elastic beam lattices
1998
The dynamics of propagating cracks is analyzed in elastic two-dimensional lattices of beams. At early times, inertia effects and static stress enhancement combine so that the crack-tip velocity is found to behave as t1/7. At late times a minimal crack-tip model reproduces the numerical simulation results. With no disorder and for fast loading, a “mirror-mist-mirror” crack-surface pattern emerges. Introduction of disorder leads, however, to the formation of the “mirror-mist-hackle”–type interface typical in many experimental situations. Peer reviewed